Distributes and Bonds Sugar Coating Efficiently

The Sugar Coating and Sanding System from Extrufood offers a fully automated solution for achieving uniformly coated confectionery and pet treats. Utilizing a combination of vibrating beds and a sugar shower curtain, it ensures even distribution and bonding of sugar. Excess sugar is efficiently collected and recycled, while a unique mechanism gently turns products to prevent undesired sugar accumulation on conveyor belts. Suitable for a range of applications, including confectionery and pet food, its continuous operation seamlessly integrates into existing production lines. This system supports versatility by accommodating various dusting mixtures beyond traditional granulated sugar, making it ideal for diverse product formulations. Crafted to streamline your coating process, the equipment offers easy cleaning and maintenance, enhancing operational efficiency without compromising quality.

The post Industrial sugar sander for confectionery coating appeared first on Making.com.

Cooks and Mixes Low Shear Confectionery Recipes

The Extrufood cooking extruder from Extrugroup is a twin-screw, counter-rotating machine crafted for the efficient cooking and mixing of low shear confectionery recipes, including licorice, fruit gums, caramels, and chewy sweets. Its unique design includes a stainless steel base supporting critical components like the gearbox, de-aeration, tempering, and dosing systems, all seamlessly integrated for reduced operational complexity. The extruder employs a two-zone cylinder for cooking and vacuum cooling, using water tempering for precise temperature control. Starting up with electric heating, it capitalizes on internal friction to cut energy usage by up to 70%. With a PLC-based control system, available in Siemens or Allan Bradley configurations, it ensures easy integration into existing lines. Maintenance is streamlined through removable barrels and screws, enhancing uptime and operational efficiency. Suitable for a range of industries including confectionery, pet food, and plastics, it has a proven track record and is backed by over 50 installations providing exceptional results.

The post Cooking extruders for low shear confectionery production appeared first on Making.com.

Switches Colors in Extruded Strands

The Dieswitch® from Extrugroup revolutionizes the extrusion process by enabling seamless color changes within individual strands, catering to confectionery, pet food, and plastics industries. By integrating into continuous production lines, it enhances product variety and flexibility, essential for producing colorful gummies, licorice, and pet kibbles without downtime. The Dieswitch® employs precise color switching technology, allowing manufacturers to create diverse, multi-colored products efficiently. PLC-controlled for swift integration, it supports high-speed operations while boosting production volumes. Designed for energy efficiency, it optimizes motor control to reduce consumption. Available in durable materials, it ensures longevity and minimal maintenance, meeting industry quality standards.

The post Extrusion system for color changing confectionery strands appeared first on Making.com.

Develops and Tests Recipes for Small Batches

Extrufood’s Lab Scale Cooking and Forming Extruders are designed for confectionery and pet snack producers aiming to innovate without halting production. These scaled-down variants replicate the performance of full-sized extruders, making them ideal for recipe development and testing. Operating at capacities up to 15 kg/hr for cooking and 50 kg/hr for forming, they enable small-batch experimentation and comprehensive R&D exploration. Serving sectors from chewy candies to plastic pellets, these extruders integrate seamlessly into lab settings with precise controls and minimal material requirements. Their design supports pilot and small-scale production, promoting energy efficiency and material savings. Engineered with high-quality materials for durability, they support a robust and flexible R&D environment while meeting industry standards.

The post Lab cooking and forming extruders for r&d appeared first on Making.com.

Filters and Diverts for Consistent Product Quality

The Screen Changer from Extrugroup is engineered to enhance your extrusion line by filtering out solid particles, ensuring uninterrupted production flow and superior product quality. It integrates seamlessly into applications across confectionery, pet food, snacks, and plastics industries. Featuring a start-up valve, it regulates pressure buildup, offering additional safety. The screen changer’s central position capability diverts mass for easy testing and reworking, while reducing downtime by preventing equipment damage. Suitable for various continuous operations, it handles products ranging from licorice candies and gummy bears to dog kibble and polypropylene pellets. Its robust construction supports operational conditions in processing and safety-focused departments, making it an essential component for manufacturers aiming for precision and reliability.

The post Screen changer for extrusion lines appeared first on Making.com.

Prepares and Feeds Slurry for Extrusion

Extrugroup offers a comprehensive Slurry Preparation and Feeding System, tailored for confectionery and pet food manufacturers aiming for seamless integration across processing lines. The system employs dual counter-rotating agitators to achieve homogeneous slurry mixtures, crucial for consistent licorice, gummy bear, and pet treat production. Designed for continuous feeding, it bridges batch production and extrusion processes, utilizing a day tank that holds twice the mixing tank volume. This ensures uninterrupted extruder supply, supported by a water-heated jacketed vessel with agitators and level indicators. The system’s double filter station allows easy switching and cleaning during operations and is engineered for high efficiency, conforming to demanding production environments.

The post Slurry preparation for licorice production appeared first on Making.com.

Processes and Transforms Raw Ingredients into Finished Products

The GEA xTru Cooker is a single-screw cooking extruder engineered by GEA for precise and efficient processing. It converts raw ingredients into high-value products through a robust cooking and extruding process. This machine is ideal for manufacturing instant noodles, textured vegetable proteins, and plant-based meat alternatives. It operates continuously with high speed, utilizing a single fluid heating system for stable temperature control, which enhances energy efficiency. Designed with hygiene and safety in mind, it features stainless steel components for easy cleaning and complies with EN60204-1 safety standards. Capable of integrating seamlessly into existing production lines, the GEA xTru Cooker provides advanced control and customization options, ensuring consistent product quality and operational efficiency.

The post Single-screw cooking extruder for high-value food products appeared first on Making.com.

Extrudes and Forms Potato and Cereal Products

The GEA xTru Former, developed by GEA, is a robust single-screw forming extruder designed to streamline the production of potato-based and cereal-based products like chips, flakes, and noodles. This machine stands out for its ability to process precooked raw materials into diverse shapes using interchangeable dies and its integration with upstream cooking-extruders for enhanced flexibility. The xTru Former can handle continuous, high-speed operations, making it ideal for food processing companies and snack manufacturers looking to maintain consistent quality and throughput. Engineered with hygiene and safety in mind, it features stainless steel construction for parts in contact with products and advanced safety measures, including compliance with EN60204-1 standards. Its easy disassembly supports efficient cleaning and maintenance, while its carbon-painted steel structure ensures corrosion resistance and durability. With automation capabilities allowing for precise control over extrusion variables, the GEA xTru Former optimizes energy usage and enhances operational efficiency in food and beverage production lines.

The post Single-screw extruder for pre-gelatinized materials appeared first on Making.com.

Forms and Tests Small Batch Extrusions

The laboratory extruders from The Bonnot Company address the specific needs of research and development environments by providing precise control over material extrusion. These CE-compliant units utilize the company’s proprietary twin packer technology to ensure positive material ingestion. Tailored for multiple applications, they are equipped for temperature control and pressure monitoring, making them ideal for handling diverse materials such as bulk molding compounds, carbon, and food. With outputs ranging from 5 to 150 pounds per hour, these extruders are versatile for bench-top and pilot-scale operations. Each model, from the 1 Series to the 2 Series, integrates seamlessly into existing production lines with optional touchscreen controls, high torque gear motors, and quick-release connections for efficient maintenance. Housed in stainless steel, these extruders ensure durability and chemical resistance, meeting rigorous testing protocols across industries like chemical processing, food manufacturing, and polymer development. Optional features provide customization and data collection capabilities, supporting complex research projects and scale-up processes.

The post Laboratory extruders for feasibility studies and r&d appeared first on Making.com.

Processes and Loads Sealants and Mastics Efficiently

The RS 6 Series LB and RS 8 Series LB Live Bottom Extruders from The Bonnot Company are engineered to streamline batch processing workflows, tackling the challenge of efficiently handling entire loads of diverse materials—ranging from sealants and mastics to industrial rubber and food products. This equipment stands out with dual-drive technology that independently controls feeding and extrusion, providing unparalleled precision in material handling.

With customized feed beds and multiple temperature zones, including screw temperature control, the Live Bottom Extruder ensures consistent output and optimal material properties. It processes applications such as butyl sealant strips, automotive mastics, and cereal bars, supporting capacities from 1,000 to 4,500 lbs/hour, depending on the model. The extruder’s design incorporates high torque motors and a hydraulic batch loading system for seamless integration into your production line.

The RS Series features jacketed barrels for enhanced temperature regulation, while its flexible configuration—right or left-hand orientation—accommodates various facility layouts. The extruders are suitable for chemical, food, rubber, and sealant industries, offering robust construction with optional material and corrosion-resistant finishes. Simplified maintenance and customizable options ensure these extruders meet specific operational demands and production goals efficiently.

The post Live bottom extruder for processing sealants and mastics appeared first on Making.com.