Forms, Cuts, and Wraps Chewing Gum and Candies

The CWCS-1000 from Carugil is a continuous high-speed cut and wrap machine tailored for confectionery production, particularly for chewing gum, bubble gum, soft caramels, toffees, and chewy candies. Equipped with cutting-edge motion control technology, every movement is powered by individual servomotors, allowing precise parameter adjustments through an intuitive touch screen interface. This efficient machine caters to the need for high throughput, processing up to 1000 pieces per minute. It offers flexible wrapping options, accommodating fold wrap, double-point end fold, and pillow pack styles in a single unit. The low inertia wrapping head allows for ±1 mm variation in piece size, ensuring consistency. An automatic splicer facilitates reel changes without halting operations, optimizing productivity. The CWCS-1000 is ideal for integration into food and confectionery manufacturing lines, providing seamless operation, enhanced packaging efficiency, and adaptability to various product types.

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Processes and Co-Extrudes Confectionery and Snack Products

The CSTR from Carugil offers a robust solution for processing food and confectionery masses with its counter-rotating twin-screw design. This extruder is engineered for reliable operation and high throughput, integrating seamlessly into confectionery and snack production lines. It utilizes a water-jacketed extrusion barrel for precise temperature control, ensuring consistent mass flow and quality production. Applications include creating a variety of end-products such as bubble gum balls, gummy bears, and energy protein bars. The CSTR efficiently handles a range of product types, from solids to semi-liquids, and supports co-extrusion for multi-colored or center-filled products by accommodating additional filling devices. Equipped with an inverter-controlled variable-speed drive, this extruder enhances production flexibility and reduces energy consumption. Made with stainless steel components for durability and hygiene, it is designed for continuous, high-speed operations. Carugil provides customization options for extrusion heads and nozzles, catering to specific production requirements, and ensuring a tailored fit in your processing line. Compliance with industry standards and easy maintenance are integral features, facilitating efficient and safe operations.

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Wraps Lollipops with Four-Sided Seals

The CWL-4S 600 and CWL-4S 800 from Carugil are robust solutions designed for precise 4-side sealing of lollipops, catering to both entry-level and large-scale candy producers. These wrappers allow independent operation from cooling tunnels, enhancing flexibility in production lines. Perfect for wrapping ball, 3D, and flat lollipops, they are especially suited for food and confectionery industries seeking efficient, high-speed packaging. Operational capacity varies, with the CWL-4S 800 model featuring high-tech components ideal for larger setups. Integration is seamless due to state-of-the-art control technology. The use of non-mechanical linkage to upstream equipment allows for smoother production management and reduced downtime. Designed with ease of maintenance in mind, these wrappers facilitate quick cleaning and adjustments to accommodate diverse production needs.

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Forms and Cuts Center-Filled Confectionery Products

The CBF-8000 from Carugil is a high-speed continuous ball former designed to meet the demanding needs of confectionery manufacturers, food producers, and pharmaceutical manufacturers. This machine excels in forming and cutting precise, hollow, solid, and center-filled confectionery products, including bubble-gum balls and chewy fruit candies.

The CBF-8000 operates with a sophisticated servo-driven mechanism, allowing for fully customizable forming cycles and quick changeovers in under 10 minutes. Its servo-driven rotary knife ensures a gentle, precise cut for center-filled ropes, minimizing leakage even with high filling percentages over 20%. The CBF-8000’s dual-stage forming system, featuring 1,000 mm long rollers, handles up to 6,500 pieces per minute, significantly boosting production capacity while maintaining excellent product quality.

Ideal for the confectionery and pharmaceutical industries, the CBF-8000 integrates seamlessly into existing production lines, supported by an intuitive touch screen for easy parameter adjustments. It caters to processing both solid and liquid product types, enabling the manufacture of a variety of shapes as per production needs. The machine’s robust construction and modular engineering allow for further customization, with engineering support available for specific requirements.

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Wraps and Labels Lollipops Efficiently

The CWLBCarugil Bunch Wrapper is an efficient solution designed to streamline your lollipop packaging process. This unit specializes in wrapping and labeling operations, ensuring high-speed handling of ball and 3D lollipops. It features a servo-driven feeding system, accommodating various lollipop sizes through a versatile feeding dial plate. Catering to both entry-level and large-scale producers, the CWLB-800 model offers unparalleled performance with high-tech components and state-of-the-art control technologies.

Primarily used in the food and confectionery industries, it addresses the challenge of precisely wrapping and labeling lollipops, including flagged or tattoo-wrapped variants. Capable of processing up to 800 pieces per minute, the machine provides flexibility by offering labeling solutions like self-adhesive stickers and tattoos, and flag stickers for the lollipop’s stick.

Its compact and hygienic design integrates seamlessly into continuous, automated packaging lines, promoting efficient production with reduced operational downtime. You can expect robust material construction, designed to endure the demands of high-speed candy production, ensuring longevity and reliable performance.

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Coats and Polishes Confectionery and Pharmaceutical Products

The CTG Rotary Coating Pan from Carugil stands out as a versatile solution for coating and polishing in the confectionery and pharmaceutical industries. Designed to accommodate both ribbed and smooth surfaces, it efficiently produces batches of 50 and 100 kg, optimizing time without compromising quality. The CTG’s rotary system offers precision coating and polishing, enhancing product finish with minimal manual intervention. Its robust construction ensures years of reliable operation, with easy maintenance thanks to features like the quick-access door and external precision shaft seal. Designed for energy efficiency, the CTG minimizes power consumption while maximizing operational uptime. The pan’s adaptability supports various end-products, such as candy-coated chocolates and sugar-coated tablets, while its stainless steel construction and ergonomic controls ensure compliance with industry standards.

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