Gently Conveys and Protects Fragile Powders

The RELCO® Dense Phase Vacuum Conveying System from Kovalus Separation Solutions is expertly engineered to handle the delicate task of conveying fragile powders such as whey protein, milk powder, and infant formula without damaging their structure. This system employs a controlled vacuum operation that precisely manages powder velocity and pressure, preventing powder stalling and optimizing movement through short to medium distances.

Specifically designed for dairy, food, beverage, and life sciences industries, the system operates with instantaneous rates up to 60,000 kg/hr, ensuring high throughput and efficiency. With a compact convey line size compared to lean phase systems, the dense phase technology minimizes product breakage, making it ideal for heat-sensitive and abrasive powders.

Fully automated, the system integrates seamlessly into existing production lines, with a PLC-controlled interface for effortless operation and the potential for remote monitoring. Its stainless steel construction ensures material compatibility and longevity, while easy-access components support quick cleaning and maintenance. Additionally, options for customization are available to meet specific production needs, backed by engineering support from Kovalus experts.

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Prepares, Fills, and Seals 25kg Powder Bags

The 25kg Automatic Packaging System, distributed by RELCO as part of Technopak’s line, offers a fully integrated solution for high-volume, hygienic powder packaging tailored for industries including dairy, food, and life sciences. This system’s modular design ensures adaptability and cost-effective upgrades for diverse production needs. Capable of bagging rates up to 15 tons per hour, it efficiently handles 25kg bags, supporting various materials such as multi-walled paper and plastic. Its precise pre-weigh bulk fill chamber guarantees weight accuracy, while the de-aeration probes reduce air content post-fill, optimizing bag stability. The system’s heat sealing complements this by offering a hygienic, strippable bag-in-bag option for an uncompromised seal. In terms of automation, it integrates seamlessly with existing lines, offering pre- and post-bag fill gassing to suit high-fat product stabilization. Built to meet 3A standards and USDA guidelines, it promises reliable operation with low maintenance demands, marking it an indispensable tool for efficient, large-scale powder packaging.

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Fills and Packages Varied Powders Efficiently

The 25kg Manual Powder Packaging System from Kovalus Separation Solutions is designed to meet stringent sanitary requirements, perfect for applications across dairy, food, beverage, and life sciences industries. Built to 3A standards and USDA guidelines, it offers precise filling thanks to an integrated scale controller and twin augers, ensuring accuracy within +4 ounces. This system can fill a diverse range of powders—such as milk powder, protein powders, and cement powder—at a rate of up to one bag per minute. Its robust stainless steel construction provides corrosion resistance and durability, while the tool-free design enables easy disassembly and cleaning, reducing maintenance downtime. Equipped with PLC/HMI for seamless process control and housed in NEMA 4 enclosures, the packaging system is engineered for reliable operation. Additionally, options for downstream integration, including check weighers and heat sealers, enhance production efficiency.

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Feeds and Contains Powders Efficiently

The RELCO® Bag Break Station is expertly crafted to meet USDA dairy standards, featuring heavy-duty stainless steel construction that ensures durability and corrosion resistance. This station is designed for efficient powder feeding into pneumatic conveying systems and incorporates a large, deep tipping area for easy product handling. Its oversized rear plenum ensures effective containment of nuisance dust, with a designated dust pick-up point when linked to a dust collector, keeping your workspace clean. Ideal for industries such as dairy, food, beverage, and pharmaceuticals, it supports a variety of powders, from milk to pharmaceuticals to pigment powders. The gas strut-assisted plenum cover facilitates operator access, and the easily removable bag grate enhances maintenance efficiency. RELCO offers custom-designed applications to meet specific process requirements, making this bag break station a versatile addition to any pre-processing or packaging department.

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Fills, Weighs, and Densifies Bulk Bags

The RELCO® Bulk Bag Filler from Kovalus Separation Solutions is engineered for precise and sanitary filling of bulk bags, catering to diverse industries such as dairy, food, beverage, and more. This equipment is designed with robust stainless steel construction, ensuring corrosion resistance and compliance with 3A standards and USDA guidelines. It features a rotating bag loop hanger system for efficient loading, while its integrated scale controller ensures accurate weight measurements. Equipped with a tool-free disassembly design, the filler facilitates easy cleaning and maintenance. The filler includes a unique bag inflation venturi with a HEPA filter, reducing bridging and enhancing dust control during operations. It handles various bulk bag sizes with an adjustable scissor lift for consistent operator interface. Optional integrated palletizing systems are available for enhanced operational synergy.

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Conveys Fragile Powders Efficiently Over Long Distances

The RELCO® Dense Phase Pressure Conveying System by Kovalus Separation Solutions is engineered to transport fragile powders like lactose and whey protein over extensive distances without compromising quality. Utilizing precise control of powder velocity and pressure, it ensures gentle movement, preventing segregation and buildup in the convey lines. Perfect for the dairy, food, and nutraceutical industries, this system achieves instantaneous rates up to 60,000 kg/hr, making it ideal for high-capacity operations. The system integrates seamlessly into existing lines, offering PLC control with custom engineering to match specific conveying parameters. Constructed with corrosion-resistant materials, it supports diverse operations, from continuous to automated, while minimizing energy usage by optimizing air pressure. This solution is not only robust but also facilitates clean-in-place (CIP) procedures, ensuring maintenance is efficient and contamination-free.

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Fills and Seals Bulk Powder Bags

The BBS-D and BBS-S Bulk Powder Filling Systems from GEA are engineered to meet the high hygiene demands of the food, dairy, and nutraceutical sectors. These systems excel in processing dry, free-flowing powders into Flexible Intermediate Bulk Containers (FIBC) with robust filling accuracy. Capable of throughput up to 12 metric tonnes per hour, these systems feature a semi-automatic double or single operating station with options for modified atmosphere packing and heat sealing to extend product shelf life.

The BBS series utilizes a top weighing technology and overhead carriage mechanism that ensures the bags are suspended, preventing contamination and optimizing the use of bag volume. In the BBS-D model, the system seamlessly transfers filled bags from the high care area to the palletizing zone, streamlining the workflow and maintaining cleanliness by eliminating the need for pallets in the filling area.

These systems are particularly valuable for filling products such as milk powder, protein powders, nutraceutical capsules, and other fine powders. Constructed with high-quality materials designed for ease of cleaning, they ensure minimal dusting and offer optional features like inert gas packing. GEA’s solutions integrate easily into existing production lines, ensuring compliance with industry-specific standards and providing reliable engineering support for customized requirements.

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Facilitates Dust-Free Bulk Bag Filling

The FIBC Filling Systems RBB from WAMGROUP offers an efficient, dust-free solution for challenging bulk bag filling operations. Engineered with a steel frame, it utilizes an inflatable seal that secures the bag inlet during filling, preventing dust leakage and ensuring clean operations. Ideal for industries like construction, chemicals, and animal feed, it supports a range of products including cement mix, rubber hoses, and fish food. With its compact design, it offers seamless installation into your existing production line, complemented by options such as a pneumatic control panel for enhanced operational control. Choose from durable carbon steel or 304L/316L stainless steel for corrosion resistance, ensuring longevity in demanding environments. The modular setup and easy maintenance further streamline operations, making the RBB a reliable partner for high-volume, precision filling applications.

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