Manages and Distributes Crumbs for Optimal Coating

The RevoCrumb from Marel is a leading crumb coating system designed for the food processing industry, particularly in plant-based and convenience foods. Utilizing a patented crumb management system, it excels in distributing and managing both fine and coarse crumbs for uniform coating on products like schnitzels and tenders. The RevoCrumb operates on a principle that maximizes crumb adhesion and pickup using adjustable pressure rollers and vibrating plates, while its unique wheel scoop design minimizes crumb breakdown compared to conventional screw systems.

Suitable for high-speed, continuous operations, it accommodates a wide range of applications, including breaded plant-based patties and cornflake-coated vegan nuggets. The system boasts a processing capacity of up to 25 meters per minute, with belt width options of 600, 700, and 1,000 mm. Integration with Innova Food Processing Software enhances automation, enabling precise quality control, recipe management, and full traceability ensuring consistent end-product results. The design facilitates easy cleaning and maintenance, supported by a cyclone vacuum attachment for dust-free operation and an optional CrumbFeeder for automated crumb replenishment, optimizing your production line efficiency.

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Applies Tempura Coating to Plant-Based Products

The Active Tempura Applicator from Marel is engineered specifically for food processors focusing on plant-based and convenience foods. This equipment excels at coating diverse products, such as vegan tempura nuggets and soy-based bites, with a consistent and high-quality tempura layer.

This applicator operates using a conveyor system that gently submerges products in batter, ensuring even top and bottom coverage. An innovative insulating tank keeps the batter at a low temperature, preserving its quality and freshness, minimizing agitation to maintain its leavening agents. As products emerge, an air-knife removes excess batter uniformly across the conveyor belt.

Designed for high-speed production lines, the Active Tempura Applicator processes various product forms—solid, liquid, slurry, and powder—while maintaining minimal product marriages. It integrates seamlessly with continuous operations, supporting high throughput with belt widths available in 600, 700, and 1,000 mm to meet diverse production needs.

Marel’s Innova Food Processing Software enhances automation, allowing real-time monitoring and control to optimize yield and maintain quality standards. Built for efficiency, this applicator conserves energy while offering rapid, precise adjustments to suit specific operational demands. Its robust construction supports ease of cleaning and consistent performance, with service solutions available globally to ensure equipment longevity and efficiency.

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Fry, Control Oil Temperature, Filter Oil

The Mastermatic Heavy-Duty Batch Fryer from Heat and Control efficiently fries a wide variety of food products, including snacks, meats, and plant-based alternatives. With a robust construction, featuring a heavy gauge stainless steel pan, it ensures durability and consistent frying results. Designed for batch or pilot operations, it supports entry-level production while offering the reliability needed for commercial scales.

This fryer excels in diverse applications by maintaining precise oil temperature control, crucial for producing high-quality kettle-style chips, tortilla chips, and more. Integrated with oil cooling modules and canister filtration, it optimizes oil longevity and fry quality. The processing capacity ranges up to 800 lbs/hour, adaptable for both start-ups and established operations.

Engineered with a compact footprint, the fryer saves valuable production space without compromising the frying area. The intuitive dial control system allows seamless integration into existing lines, enhancing operator ease. This equipment is also available with additional modules such as batter and breading applicators, facilitating complete processing setups.

Constructed with materials suitable for food processes, it resists corrosion and withstands high temperatures. Customized engineering support is available for tailored configurations, ensuring compliance with specific industry requirements and regulatory standards. Maintenance is streamlined with a cleaning-in-place (CIP) system, minimizing downtime and maintaining hygiene standards.

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Brands and Sears Grilled Food Products

The Rotary Brander from Heat and Control seamlessly integrates into your food processing line, ensuring precise grilling and branding for a variety of products. Designed for continuous operation, it delivers consistent grill marks and searing on meats, poultry, seafood, and vegetables, enhancing product appeal with an appetizing, just-grilled appearance. Capable of processing solid food items like beef patties and plant-based alternatives, it ensures your products maintain visual distinctiveness and quality across production volumes. With adjustable branding depth and speed, it integrates smoothly into automated lines, offering flexibility for both single and dual-sided branding applications. Constructed for durability, it supports energy efficiency and minimal maintenance downtime, making it an ideal choice for food processors focused on efficiency and product quality. Available with optional material upgrades for enhanced corrosion resistance, the Rotary Brander is positioned to support high-throughput demands while upholding industry standards for hygiene and safety.

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Applies Coatings, Batters, and Marinades Systematically

The SureCoat Batter Applicator is engineered by Heat and Control to provide seamless coating, battering, and marinading for diverse food products. This machine stands out due to its ability to uniformly cover various surfaces, including formed and natural items such as chicken nuggets and battered fish fillets. The SureCoat operates using submerger, curtain-fall, and under-pumping techniques, ensuring comprehensive coverage on all surfaces and cavities. It is especially suited for applications in poultry, seafood, meat, and plant-based products. Built to USDA standards, the applicator features a belt wiper and air knife to prevent batter carryover, enhancing operational efficiency. The equipment is designed for quick and easy cleaning by allowing the conveyor to tilt up, facilitating complete access. It integrates seamlessly into processing and final conditioning departments, catering to the needs of food processors and manufacturers focused on maintaining high-quality end-products like seasoned French fries and plant-based burgers.

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Applies Breading Uniformly and Efficiently

The SureCoat® Breading Applicator from Heat and Control is engineered to solve complex coating challenges across a wide range of food products. This equipment excels in its ability to uniformly apply breading to poultry, seafood, and meat alternatives through its advanced conveyor and adjustable roller systems. It features a multi-product functionality allowing swift transitions between various coating types, thanks to interchangeable hoppers and efficient clean-out processes. Designed for continuous, high-speed operations, the SureCoat® minimizes downtime and optimizes throughput. It seamlessly integrates with existing lines, including batter applicators and fryers, and supports efficient production changeovers, making it an invaluable asset for food processors aiming to enhance operational efficiency while maintaining product quality.

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Applies Uniform Tempura Batter Coating

The Stein T-1 Tempura Batter Applicator by FoodTech Solutions is a specialized piece of equipment designed for precise and uniform application of tempura batter, ideal for food processing companies focusing on poultry, meat, seafood, and plant-based proteins. Utilizing a top submerger conveyor system, it ensures complete coating immersion without damaging food surfaces, even those with uneven geometry. This machine is essential for processing items like tempura-coated chicken nuggets, fish fillets, and battered tofu bites. Capable of handling diverse product types in continuous, automated operations, the T-1 supports integration into existing production lines, with variable speed controls and adjustable submerger height. The system’s stainless steel construction offers durability and easy cleaning, making it suitable for intensive use and compliance with food safety standards. Optional models accommodate different belt widths, while features like electric or hydraulic drives provide customization according to processing needs.

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Applies Batter Uniformly to Food Substrates

The Stein Ultra V Batter Applicator from FoodTech Solutions is designed for food processors seeking precision in batter application across varied substrates. This conveyorized applicator stands out with its adjustable top submerger for immersion or overflow application, ensuring uniform coverage on products such as battered chicken tenders and breaded shrimp. Equipped with a centrifugal recirculation pump, it maintains consistent batter levels, enhancing process control and repeatability. The Ultra V integrates seamlessly into high-speed, automated lines, handling liquid coatings on solids effectively. Available in stainless steel, it offers models with multiple belt widths to suit various processing needs, and supports both electric and hydraulic drives for flexibility. For continuous operation, an optional automatic batter mixer system can be added, ensuring efficient production without frequent manual intervention.

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Applies Uniform Batter Coating

The Stein APB-XX All Purpose Batter Applicator offers food processing companies a versatile solution to apply a wide range of batter materials with precision. Designed to handle both conventional and highly leavened batter types, this applicator ensures consistent quality across various substrates, including poultry, meat, seafood, fruits, and nuts. Its dual configuration, featuring Overflow and Top Submerger styles, accommodates different product shapes and thicknesses, enhancing its adaptability in a production environment.

Operating continuously and automatically, the APB-XX is ideal for high-output facilities seeking efficient coating processes. With belt widths ranging from 16 to 40 inches, it can handle diverse product volumes and sizes, optimizing production throughput. Integration into existing lines is seamless, thanks to its adjustable pump system that recirculates or returns batter, maintaining a steady application. Constructed for durability and easy cleaning, the applicator is available with optional infeed conveyor extensions to suit specific layout needs.

From tempura shrimp and breaded fish fillets to vegetable tempura and fruit fritters, this applicator helps achieve uniform coating essential for high-quality end products in prepared and frozen foods. Its robust engineering provides long-lasting service, backed by Stein’s reputation for innovation in food processing equipment.

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Applies Even Tempura Coating and Transfers Directly

The GEA TempuDipper is a versatile tempura coating machine engineered by GEA for food processors needing consistent and efficient tempura applications. Utilizing a dual-conveyor system, it ensures thorough dipping with customizable speeds and an adjustable blower to remove excess coating. Ideal for processing snacks, meats, and seafood, it enhances line efficiency by allowing direct transfer into fryers. With manual controls on an exterior panel, it supports precision operation under continuous or batch processing modes. Designed for easy cleaning and maintenance, it offers excellent accessibility to internal components, contributing to hygiene standards. Its robust design accommodates a variety of product types and includes engineering support for custom configurations.

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