Prepares, Fills, and Seals 25kg Powder Bags

The 25kg Automatic Packaging System, distributed by RELCO as part of Technopak’s line, offers a fully integrated solution for high-volume, hygienic powder packaging tailored for industries including dairy, food, and life sciences. This system’s modular design ensures adaptability and cost-effective upgrades for diverse production needs. Capable of bagging rates up to 15 tons per hour, it efficiently handles 25kg bags, supporting various materials such as multi-walled paper and plastic. Its precise pre-weigh bulk fill chamber guarantees weight accuracy, while the de-aeration probes reduce air content post-fill, optimizing bag stability. The system’s heat sealing complements this by offering a hygienic, strippable bag-in-bag option for an uncompromised seal. In terms of automation, it integrates seamlessly with existing lines, offering pre- and post-bag fill gassing to suit high-fat product stabilization. Built to meet 3A standards and USDA guidelines, it promises reliable operation with low maintenance demands, marking it an indispensable tool for efficient, large-scale powder packaging.

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Efficiently Unloads and Transfers Bulk Powders

The RELCO® Bulk Bag Unloader from Kovalus Separation Solutions stands out for its adaptable design tailored for USDA sanitary applications. It’s engineered to handle a wide range of powder materials, ensuring efficient unloading with minimal dust. The system incorporates a sanitary receptor tube with dual pneumatic cylinders for precise spout clamping, enhanced by a vibrating bag pan to promote consistent powder flow. Its robust construction supports a 2,500-pound capacity, accommodating various bag sizes. Suitable for industries like dairy, food, and beverage, it facilitates the handling of end-products like milk powder, whey protein, and baking mixes. Optional features such as a hoist and monorail system, dual-bag massagers, and loss-in-weight batching support integration into existing production lines. Constructed from stainless steel, it meets stringent sanitary requirements while ensuring easy cleaning and maintenance. This unloader not only improves throughput but also maintains operational efficiency with features like a dust collection port and manually-operated iris valve for controlled changeovers. Customization options and engineering support are available to meet unique processing needs across diverse industrial sectors.

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Feeds, Fills, Cuts, and Packs Continuously

The ECOFILL MASTER from Cartobol is an automatic filling solution designed for the rigorous demands of the food, beverage, and packaging sectors. By utilizing a high precision magnetic counter, this machine excels at feeding, filling, cutting, and packing continuous bags into carton boxes with minimal manual intervention. Integrated with pre-vacuuming and nitrogen injection capabilities, it ensures product integrity and extended shelf life for liquid and gas storage. Capable of seamless integration with Cartobol’s ECOPACK MASTERFORM carton erector, ECOPACKHOTMELT carton closer, and SPEED BOX palletiser, the system supports continuous high-speed operations. Its stainless steel construction and advanced electronic and pneumatic components offer robust performance and reliability, accompanied by user-friendly control through a touch interface. Ideal for high-throughput environments, it enhances productivity while maintaining strict quality standards.

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Fills and Seals Liquid Bag-in-Box Systems

The ECOFILL PROBOX from Cartobol is a semi-automatic filler engineered for the diverse needs of the food and beverage industry. Its compelling feature set includes an automatic uncapper and capper, backed by a robust stainless steel construction with an adjustable roller table for versatile box support. Equipped with a centrifugal pump and electromagnetic flow meter, the Probox executes uncapping, vacuuming, filling, nitrogen injection, and capping processes with precision. It is commonly deployed in applications ranging from olive oil and sauces to juices and wines, ensuring adaptable use across end-products. The PLC-controlled system with touch screen interface enables intuitive operation and parameter adjustments, while its integration-friendly design fits seamlessly into existing processing lines. With CIP capabilities, the unit promises efficient cleaning and maintenance, enhancing operational uptime and productivity. Available with additional accessories, it can be tailored to specific production needs, supported by Cartobol’s engineering expertise.

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Streamlines Liquid Packaging and Palletizing

The Bag-in-Box Filling and Packaging Line from Cartobol integrates seamlessly into your production process to handle diverse liquid packaging needs. This fully automatic line is capable of erecting cartons, filling bags, packing, sealing, and palletizing. It’s ideal for applications like beverage, dairy, and wine packaging, and produces end-products such as Bag-in-Box juices and boxed water. The line efficiently manages high volumes and uses advanced automation technology for continuous operation, enhancing productivity while minimizing labor requirements. Its modular design allows for customization to suit specific industry needs, and it’s constructed with durable materials that ensure longevity and minimize maintenance.

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Fills and Packs Liquid Bag-in-Box Containers

The ECOFILL ATEX pneumatic manual filler from Cartobol offers a specialized solution for filling Bag-in-Box containers in the chemical, food and beverage, and packaging industries. This filler employs a pneumatic system, ensuring compliance with ADR regulations, making it safe for handling volatile liquids. Its stainless steel construction provides durability and corrosion resistance, ideal for environments requiring stringent hygiene and safety standards. The machine integrates smoothly into existing production lines, with manual operations that enable precise control over filling processes. It efficiently handles various liquids, from juice concentrates to pharmaceutical syrups, meeting the needs of diverse applications. The adjustable roller table and auxiliary arm streamline the filling sequence by allowing effortless bag positioning and cap removal, followed by automated filling to the desired capacity. Designed for ease of maintenance, the ECOFILL ATEX is suitable for facilities that emphasize safety and operational precision in liquid packaging.

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Fills and Seals Liquid Bags Manually

The ECOFILL EASY START STD from Cartobol is a manual bag-in-box filling machine engineered for precision filling in the food and beverage industry. What sets this equipment apart is its reliable stainless steel construction combined with a centrifugal pump and an electromagnetic flow meter, ensuring accurate fills for a wide range of liquids, from olive oil and fruit juices to tomato sauces and dairy products like milk and cream yogurt. Operated via an intuitive touch screen, it allows seamless integration into packaging departments. The machine can handle diverse applications, including filling and pumping, catering to stringent packaging needs. The pneumatic piston on the nozzle eliminates the need for constant manual support, allowing operators to multitask, enhancing productivity. Although primarily manual, the ECOFILL EASY START STD offers customization options to accommodate specific processing requirements, catering especially to small to medium-sized enterprises seeking efficient manual filling solutions.

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Fills and Seals Bags and Pouches Efficiently

The Response Bag/Pouch Filler and Sealer from Adelphi is an automatic filling solution designed to enhance efficiency across multiple industries, including food and pharmaceuticals. It features a quick-strip design for minimal downtime, equipped to fill up to 10 pouches per minute with precision accuracy of ±0.25%. The system includes a bag-blowing station, diving cut-off nozzle, and hot-jaw sealing station, ensuring reliable product handling and consistent sealing. Suitable for liquids ranging up to 500ml, the unit operates efficiently in ATEX Zone 1 environments. Its 316L stainless steel and PTFE contact parts offer high resistance to corrosion, aligning with stringent food and pharma standards. Additionally, the integrated Response Benchtop Filler can be detached for standalone operations, offering flexibility for end-users looking to adapt to changing production needs.

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Fills and Sterilizes Juices and Liquid Products

The AF200 CLASSIC Aseptic Filler by JBT FoodTech is designed to enhance your production line with its efficient sterilization and filling capabilities for liquid and particulate products. This machine excels at ensuring aseptic conditions during high-speed operations, thanks to its innovative “steam only” sterilization process and automatic clean-in-place system, which eliminate the need for chemicals and sterile gases.

Ideal for applications ranging from juices and fruit concentrates to tomato paste and yogurt drinks, this filler supports a variety of industries including juice production, fruit processing, and food manufacturing. It processes pre-sterilized bags between 10 to 220 liters, achieving an impressive throughput of 30-60 bags per hour.

The AF200 CLASSIC’s versatility is demonstrated with its ability to handle diverse packaging standards through single or twin head configurations, all controlled by a sophisticated PLC system. Constructed for durability and reliability, this aseptic filler integrates seamlessly into continuous production lines, reducing labor costs and maximizing output while ensuring the highest standards of sanitation and product integrity.

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Efficiently Fills and Seals Powdered Products

The IBF Series from GEA is an inline powder filler designed for efficient, high-speed filling of sensitive food, dairy, and nutraceutical products into flexible containers. Its “bottom-up filling” method minimizes dust emissions while ensuring precise product placement. Suitable for protein powders, infant formula, and vitamin supplements, the system accommodates throughput up to 8 metric tonnes per hour. The integrated automation with Ethernet connectivity allows seamless connection to your plant’s SCADA systems, enabling real-time performance monitoring and fine-tuning. The stainless-steel construction ensures durability and meets hygiene standards, while automated clamping and vacuum sealing enhance operational efficiency. Custom configurations, including auger discharges and dual top-up systems, support specific plant requirements.

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