Separates Liquids and Solids in Continuous Operations

The Decanter WZ Centrifuge from ProSoya is a continuously operating horizontal solid wall centrifuge designed specifically for optimizing dewatering processes in plant-based milk and dairy alternative production. This centrifuge stands out with its high g-force capacity for superior solids output, and a VFD-adjustable bowl speed that ensures precise control during separation.

It integrates seamlessly into production lines, handling applications from soy milk to tofu curds with smooth, glitch-free operation afforded by its advanced motor control and energy-efficient design. Processing capacities are tailored to meet the needs of your facility, delivering reliable performance with minimal power consumption.

Constructed entirely from stainless steel, the Decanter WZ provides excellent corrosion resistance, making it suitable for the rigorous demands of food, dairy, and beverage industries. Its compliance with international standards guarantees food safety and operational security.

Designed for easy installation and operation, the system features automatic differential speed adjustment via dual motors, ensuring accurate separation while maintaining low space requirements. Optional auxiliary equipment such as CIP components and vibration control are available to enhance operational efficiency and maintenance ease.

This centrifuge’s ability to efficiently process high volumes of slurry makes it an essential component in operations requiring the separation of liquid and solid phases, offering plant managers and maintenance engineers the reliability and flexibility needed for today’s production challenges.

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Performs Sterile Filling and Sealing

The FS212 Asepto-Fill from OMVE is a specialized cold aseptic filling bench designed for the food, beverage, and nutraceutical industries. It features an isolated sterile working chamber that ensures safe and accurate filling and sealing of liquid products, maintaining 100% sterility for long shelf-life applications. The equipment is ideal for diverse applications such as plant-based milks, soft drinks, and protein supplements, with a particular focus on R&D and pilot plant environments.

A standout feature is its CIP and SIP programs, ensuring thorough sterilization and cleaning processes. The dosing system allows precise filling, while integrated sealing devices maintain aseptic conditions throughout operation. The FS212 is designed for seamless integration into existing production lines, accommodating a variety of containers including PET/HDPE bottles and cups. The controlled overpressure within the filling chamber further secures sterility, crucial for high-quality production outcomes. OMVE’s engineering support ensures custom solutions tailored to specific manufacturing needs, complying with industry standards and regulations.

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Fills, Sterilizes, and Caps Nutraceutical Bottles

The FS214 Asepto-Fill®++ from OMVE is a semi-automatic aseptic bottle filler that excels in maintaining hygiene and sterility across various liquid applications. It features an isolated filling chamber with positive pressure and uni-directional down flow to ensure contamination-free operations. This system is ideal for pharmaceutical and nutraceutical producers aiming to fill products like protein supplements, almond milk, and flavored sparkling water with stringent hygiene standards.

The FS214 integrates seamlessly into pilot and small-scale production lines, offering a capacity of up to 100 liters per hour. The automation of bottle and chamber sterilization, coupled with automated volume dosing, ensures precise and safe filling procedures. Its decontamination process utilizes hydrogen peroxide or peracetic acid, meeting ISO 11138 standards, making it suitable for applications demanding high sterility such as dairy and pharmaceutical industries.

Material-wise, the equipment accommodates a range of bottle sizes and shapes, allowing for flexible operation. The inclusion of smart monitoring with data logging capabilities supports traceability and quality control. Users benefit from the foot pedal operation for semi-automatic uncapping, filling, and capping, combined with PLC supervision for controlled workflow. For ease of cleaning, it offers integrated cleaning-in-place (CIP) functionality. Overall, the FS214 Asepto-Fill®++ balances efficiency with hygiene, providing a robust solution for aseptic filling needs.

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Performs Aseptic Filling for Diverse Liquid Products

The FS218 Asepto-Fill® Bag-in-Box Filler from OMVE sets the standard for lab-scale aseptic filling with its robust, contamination-free sealed system. Using a steam sterilization process, the equipment ensures a sterile filling environment by flushing the filling chamber and membranes, thereby preventing any contamination risks. Tailored for the food, beverage, and nutraceutical industries, this system handles a wide range of liquid products, such as milk, yogurt, olive oil, and fruit juices, with bag capacities ranging from 2L to 20L.

Designed for seamless integration, it can connect with various inline or continuous systems, featuring a compact footprint of less than 1m² with intuitive touchscreen controls. The unit is compatible with OMVE’s HTST and UHT systems, enabling efficient thermal processing prior to aseptic filling. By using pre-sterilized bags, the FS218 eliminates the need for chemical sterilization, and its manual operations make it a perfect choice for pilot plants and R&D facilities seeking reliable small-scale production solutions.

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Simulates Industrial-Scale Aseptic Processing

The HT220DSI UHT Direct Steam Injection Pilot Plant from OMVE offers an exceptional solution for R&D departments and food manufacturers looking to develop and refine plant-based beverages and dairy alternatives. This system employs a direct steam injection method coupled with a high-pressure homogenizer for precise pasteurization and sterilization. Ideal for producing oat milk, almond milk, soy milk, and more, it maintains product integrity while ensuring sterilization and aseptic filling. Handling capacities up to 1000L, it supports various configurations to suit specialized processes, including varying holding times. The fully automated system seamlessly integrates into existing setups, featuring PLC control for optimal production efficiency and remote monitoring. Designed with stainless steel materials, it ensures reliability and durability while meeting industry standards. Equipped with cleaning-in-place (CIP) and sterilizing-in-place (SIP) capabilities, it facilitates easy maintenance without contamination risk. OMVE also provides extensive customization to meet specific production needs.

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Sterile Aseptic Filling and Fluid Path Management

The AccuFill™ Aseptic Filling System from Meissner Corporation specializes in revolutionizing biopharmaceutical and pharmaceutical manufacturing with its single-use design that eliminates cross contamination and reduces cleaning requirements. This system is ideal for aseptic filling of vaccines, monoclonal antibodies, and parenteral drugs, using proprietary disposable fill liners that seamlessly integrate into sterile filling processes. Designed for capacities ranging from 100 L to 20,000 L, it supports swift batch changeovers to minimize downtime. Featuring robust automation, it offers efficient fluid path management, enhancing the throughput of single-use assemblies. Built to comply with stringent biopharmaceutical standards, it ensures reliable and sterile production environments without extensive manual intervention. The system is customizable for unique operational needs and supports easy scalability of biopharmaceutical operations.

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Fills, Stopers, and Caps Vials Efficiently

The STERY-SA and CAPSY-SA from Marchesini Group are rotary vial filling and capping machines crafted for aseptic processing in pharmaceutical and biotech sectors. They stand out by combining precise rotary filling, stoppering, and capping into a streamlined process, suitable for both liquid and lyophilized parenteral products. These machines address the efficiency demands of high-throughput environments, capable of handling up to 3,600 pieces per hour with options for full or partial rubber stoppering.

The STERY-SA employs rotary piston or peristaltic pumps for versatile filling options, ensuring accurate dose control. Designed to easily integrate under oRABS, cRABS, and Isolators, the system offers seamless alignment with existing aseptic facilities.

Automation is enhanced with PLC controls and integrated pre-feeders for stoppers and alu-caps, ensuring compact arrangement and reliable operation. Constructed with robust mechanical assembly, both models deliver reliable long-term performance. The alu-capping function can be installed directly on the filler in a monoblock configuration or as a standalone unit, providing flexible customization to suit specific line requirements.

Compliant with GMP standards, these machines facilitate high sanitary standards with easy-to-clean surfaces, and options for automated clean-in-place (CIP) capabilities. Marchesini offers extensive engineering support and customization, allowing configurations to meet unique production needs.

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Fills, Seals, and Sterilizes Ampoules and Vials

The RSF Series by Marchesini Group offers aseptic filling and sealing solutions tailored for liquid pharmaceuticals. This equipment is designed to address precision and sterility challenges in processing ampoules and vials, using rotary piston or peristaltic pumps to ensure accurate dosing. The machine integrates seamlessly into high-speed production lines with continuous operation capabilities, handling a range of products from 1 ml ampoules to 30R vials. Energy efficiency is enhanced through electronically controlled draw-back features to prevent needle dripping, while nitrogen and gas flushing stations, compliant with ATEX rules, ensure optimal process conditions. The RSF Series supports a throughput of 6,000 to 24,000 pieces per hour, adhering to GMP standards for pharmaceutical manufacturing. Its compact design facilitates easy access and cleaning, supported by automatic loading and unloading features. Customization is available to fit diverse production line arrangements, ensuring it meets specific needs of pharmaceutical and biotech facilities.

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Caps, Seals, and Inspects Aseptic Vial Fillings

The ML670 from Marchesini Group is a rotary vial capping machine specifically designed for aseptic processing of small volume parenterals. This machine distinguishes itself with its ability to execute precise alu-sealing with single blade technology, complemented by controlled vial spinning via brush-less motors. It’s engineered to seamlessly integrate under LAF and oRABS environments, crucial for maintaining aseptic conditions. Ideal for pharmaceuticals like monoclonal antibody injections and insulin vials, the ML670 ensures reliable capping and sealing. With a throughput of up to 24,000 pieces per hour, it incorporates automatic capping pressure control, stopper presence detection, and rejection of faulty vials. Its compact design includes a pre-feeder and cap sorting system, facilitating straightforward integration into production lines. All operations are automatically regulated, enhancing efficiency and reducing labor requirements, while meeting stringent pharmaceutical industry standards.

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Fills and Stopper Nested Syringes and Vials

The Extrafill 10 by Marchesini Group is a high-speed, automated filling and stoppering machine specifically engineered for the pharmaceutical and biotech sectors. It excels in aseptic processing for liquid formulations, handling a range of container formats including nested syringes, vials, and cartridges. The machine employs a ten-head filling system with brushless motor-driven movements, ensuring precise dosing and reducing the risk of contamination thanks to its Balcony Style design, which promotes optimal airflow. Unique features such as the piston and peristaltic pump interchangeability, alongside in-process weight control, enhance operational flexibility. Capable of processing up to 36,000 syringes per hour, the Extrafill 10 integrates seamlessly into production lines with its denesting and detraying units, along with reject and recover systems for faulty containers. Compliance with GMP standards is ensured, with options for installation under LAF, RABS, or in isolator environments, offering a high degree of process control and contamination prevention. Additionally, the system facilitates efficient maintenance access and format changes, vital for minimizing downtime in high-demand environments.

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