Forms Uniform Cylindrical Granules through Extrusion

The Gear Pelletizer AGF, offered by Hosokawa Alpine, employs a unique low-pressure extrusion process to create uniform cylindrical granules. Specially designed with counter-rotating toothed rollers, it excels in producing precise granules from materials such as titanium dioxide, industrial wax, and lithium-ion battery components. With an operational capacity ranging from 40 to 3,000 kg/h, the AGF series supports continuous, dust-tight, and gas-tight production, ideal for environments with stringent adherence to inert gas or solvent use. The machine’s integration capabilities include seamless incorporation into existing production lines for sectors like chemicals, food, and recycling. Built with corrosion-resistant materials, it is compatible with a range of industrial applications and complies with industry standards. Easy maintenance is ensured with integrated features enabling efficient cleaning and component accessibility. Additionally, customization options are available to meet specific production needs, supported by Hosokawa Alpine’s expert engineering assistance.

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Processes and Grinds Minerals into Fine Powders

The AWM Table Roller Mill from Hosokawa Alpine is engineered to deliver precise and efficient grinding of mineral raw materials. This equipment stands out with its integrated classifier that ensures energy-efficient comminution at high throughput rates. Ideal for industries ranging from chemical and food to recycling and pharmaceuticals, it processes a wide array of products such as battery-grade lithium compounds and granulated sugar. The mill’s continuous operation supports high-speed processing and is suited for various applications including grinding, drying, and pelleting. Equipped with robust automation systems, it integrates seamlessly into existing production lines while ensuring reduced energy consumption through advanced motor control. Built with durable materials, the AWM offers optional corrosion-resistant materials for handling abrasive or reactive substances, and adheres to relevant industry standards. Furthermore, Hosokawa Alpine provides customization options and engineering support to tailor the mill to specific customer needs, ensuring optimal performance and ease of maintenance.

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Micronises and Classifies Fine Powders Efficiently

The AS 200 II Baseline Spiral Jet Mill from Hosokawa Alpine is a compact machine designed for ultrafine micronisation. It stands out with its robust performance tailored to pharmaceutical, chemical, food, mineral, and metal processing applications. Using high-pressure gas, this spiral jet mill ensures precise particle size reduction, essential for applications like progesterone and omeprazole production, cosmetic powders, and more. It accommodates throughput rates from 5 to 40 kg/h while maintaining product fineness levels within 1 to 40 µm, making it suitable for continuous and scalable batch processing.

Engineered with cGMP compliance, the AS 200 II Baseline ensures high cleanability, featuring a design that minimizes the number of parts, thus simplifying maintenance and cleaning. Its pneumatically controlled vibratory feed plate and sophisticated filter system enhance operational flexibility and reduce noise emissions. Additionally, a range of material dosing options, such as fluidizing injector lances and optional dosing screws, support accurate feeding for diverse product characteristics.

This model operates efficiently with universal voltage capabilities and complies with European safety standards. It offers versatile integration into production lines, thanks to its compact design and plug-and-play functionality. For industries requiring high standards of cleanliness and precision, especially those adhering to international pharmaceutical standards, the AS 200 II Baseline is an optimal choice. Customization options further enhance its adaptability, supported by Hosokawa Alpine’s engineering expertise.

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Processes and Classifies Ultra-Fine Powders

The TDG High-Performance Jet Mill from Hosokawa Alpine excels in ultra-fine powder processing, providing a technological edge in industries such as chemicals, pharmaceuticals, and food production. Utilizing a fluidised bed opposed jet milling system, it achieves high fineness and throughput by employing a new double flooded classifying wheel based on Vorced Fortex Technology. This equipment is particularly effective for applications ranging from mineral powders to metal and polymer additive manufacturing.

The TDG jet mill operates using high-speed compressed gas, accelerated via Laval nozzles for optimal particle micronization. It supports continuous operation with a dynamic deflector-wheel classifier ensuring precise classification of particles as small as micron levels. The equipment is capable of processing applications like talc, barium sulfate, and various advanced materials, producing end-products such as metal 3D printing powders and API inhaler formulations.

This model supports a processing capacity with throughput augmentation at consistent fineness. Featuring high-speed and large-classifying wheel capability, it reduces energy consumption by integrating high product loading in nozzle jets. Available in materials like mild steel, stainless steel, or wear-resistant ceramic (Al2O3), it caters to diverse operational needs, supporting compliance with industry standards.

Additionally, the TDG offers ease in maintenance with intuitive control mechanisms, ensuring reliable high-capacity operation while reducing operational costs. Customization support includes rotor speeds and material build adjustments, ensuring integration into specialized production lines for enhanced process optimization.

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Processes Ultrasonic Particle Size Reduction

The TFG Fluidized Bed Opposed Jet Mill from Hosokawa Alpine is engineered for precise milling in the toner, powder coating, and pigment industries. Utilizing a unique high-velocity gas flow mechanism, it achieves exceptional fineness by leveraging interparticle collisions. Ideal for processing a range of applications—including lithium-ion battery cathode materials, protein-enriched flours, and pharmaceutical powders—this mill ensures consistent particle size distribution. Capable of handling continuous operations at high speeds, the TFG integrates seamlessly with existing production lines through PLC automation and dynamic air classifying systems. It boasts Megajet nozzles for energy-efficient grinding, reducing gas consumption while maximizing particle impact rates. Available in stainless steel with a polished finish, the system meets stringent industry standards and offers easy access for cleaning and maintenance. Customizable with various classifying wheel options, the TFG is supported by Hosokawa’s expert engineering team for tailored solutions and integration.

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Compacts and Forms Solid Agglomerates

The Series ARC MS, ARC CS, APC L, APC C, and ARC K from Hosokawa Alpine Compaction are engineered for efficient powder compaction and solid agglomerate formation. Employing counter-rotating rollers, these machines enhance material properties by applying precise compressive forces, ideal for industries like chemicals, pharmaceuticals, and food processing. With capacities ranging from 150 kg/h to 1 t/h, they seamlessly integrate into continuous operations, supported by flexible automation options including PLC controls.

Notably, the equipment supports energy efficiency with optional roll cooling and electromechanically adjustable roll gaps during operation. Available in stainless steel, they ensure corrosion resistance and are FDA-compliant for food-grade applications. The integrated flake crusher facilitates particle size customization, while the optional vacuum de-aeration and WIP design ensure effective cleaning and maintenance. Custom configurations are available, backed by expert engineering support for optimized production.

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Compacts and Granulates Powders into Granules

The Series APC L, APC C, and ARC K compactors and roller presses from Hosokawa Alpine offer precise granulation solutions for diverse industries, including chemical, food, and pharmaceuticals. These machines excel in converting powders into uniform granules, improving flow properties and reducing dust emissions. Utilizing a robust pressing mechanism, they efficiently process materials through distinct methods such as dry granulation and briquetting.

Key applications range from creating catalytic converters and vitamin capsules to producing 3D printed parts and rechargeable battery electrodes. The L series features a mobile design with quick roller changes, ideal for up to 200 kg/h throughput, while the K series supports higher capacities exceeding 1000 kg/h, suited for continuous operations requiring adjustable roller gaps and integrated cooling.

Constructed with stainless steel, these systems ensure product purity and comply with FDA and ATEX standards, crucial for sensitive manufacturing environments. Additionally, the Pharmapaktor C model is tailored for pharmaceutical applications, featuring electromechanical gap adjustments and WIP/CIP capabilities, achieving batch processing from as low as 50 grams. The comprehensive design allows seamless integration into existing production lines with PLC control and optional remote monitoring, supporting optimal production efficiency and quality control.

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Compacts and Briquettes Diverse Materials Efficiently

The Series ARC MS and ARC CS Kompaktor Roller Presses, engineered by Hosokawa Alpine, deliver exceptional compaction and briquetting capabilities tailored for diverse industries such as chemicals, food, and recycling. Utilizing counter-rotating rollers, these machines press fine powders into solid forms like flakes and briquettes, with the ARC MS equipped to handle abrasive materials as a high-pressure roller mill. The ARC MS boasts a through-put of 0.5 to 250 tons per hour, while the ARC CS is ideal for smaller production quantities of up to 0.8 tons per hour, featuring quick tool changes and flexible adaptation to production conditions. Both series enhance production lines by improving material flow properties and reducing dust. They offer energy-efficient processes, support various feed methods, and are available in ATEX-certified, dust-tight, and gas-tight configurations for inert operation. Components in contact with products are made from stainless steel or special wear-resistant materials, ensuring longevity and compatibility. Customization options and configuration support further adapt these systems to specific operational needs.

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Controls and Discharges Fine-Grained Powders and Granulates

The Rotary Valves from Hosokawa Solids, a specialist in bulk solids handling, are specifically engineered for precise dosing and discharge of fine-grained and granular materials. These rotary valves excel in environments requiring stringent dust explosion safety, adhering to ATEX directives for various zones. Designed with versatility, they accommodate applications ranging from chemical processing to food and pharmaceuticals, seamlessly managing materials like polyethylene powders, lithium-ion battery components, and nutraceutical tablets.

Available models, such as the SRVS-basic and SRVP-protection system types, provide specific features like low pulsation discharge and enhanced safety for dust-prone areas. These units handle continuous operations efficiently with minimal manual intervention, integrating well into automated production lines. The valves’ robust construction, using materials like stainless and wear-resistant steel, ensures durability and reliability under demanding conditions.

Energy-efficient design and tailored solutions, such as scraper and blow-through rotary variants, enhance operational fluidity, while easy-to-disassemble formats simplify cleaning and maintenance. Customization options allow adaptation to specific site requirements, supported by Hosokawa’s engineering expertise for seamless integration and optimal performance.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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